North Damping Ring PLC Interlocks, Monitor and Control

Last Modified: July 26, 2006

1. Interlock and Control

A. NDR Interlock and Control: SD-714-106-010 North Damping Ring, Interlock And Control, Station Controller

B. Klystron: FS-714-104-13 North Damping Ring, Klystron, Arc Detector; FS-714-104-15 North Damping Ring, Klystron, Heater Circuit; FS-714-104-17 North Damping Ring, Klystron, Focus Supply

2. Cavity Tuner System

A. Tuner Driver: SD 206-402-02-R1 Schematic, Output Stage, Tuner Driver; SD 206-402-01-R4,Schematic, Tuner Driver, PCB.; WD 206-402-00-R0 Wiring Diagram, Tuner Driver

B. Pi Cavity: FS 714-104-09 North Damping Ring, Pi Cavity, RF Tuner; FS 714-104-03 North Damping Ring, Pi Cavity, Interlocks

C. Cavity 590: FS 714-104-07 North Damping Ring, Cavity 590, RF Tuner System

D. Cavity 810: FS 714-104-08 North Damping Ring, Cavity 810,RF Tuner System

3. Gap Voltage Feedback

FS-447-062-00, South Damping Ring, R.F. Station Gap Voltage, Feedback and Control

SD-206-407-01 Gap Voltage Controller

4. Klystron Phase Feedback

FS-447-064-00 South Damping Ring, R.F. Station, Klystron Phase Feedback

SD-206-416-01 Schematic Diagram, Phase Lock Amplifier

WD-206-416-00 Wiring Diagram, Phase Lock Amplifier

5. Reflected Power Detector

FS-447-060-00 South Damping Ring, RF Station Reflected, Power Detector

WD-206-425-00 REFL PWR DETECTOR, Wiring Diagram

SD-206-425-01 REFL PWR DETECTOR, RF DET PCB

SD-206-425-02 REFL PWR DETECTOR, RF Level Detector PCB

6. S-Band Feedback

FS-714-104-11 NDR RF S-BAND FEEDBACK SYSTEM

7. VCO

SD-447-035-01-R4 Damping Ring, Phase Lock Loop Filter

NDR INTERLOCKS

Function			I/O	Cross connect
System On/Off		Ret,1913-17	DO1-0	1932-3A	1922-12A

	System On Status		DI2-16	1931-23A	1920-27A
			+24VDC		1920-28

Heater On/Off		Ret,1913-17	DO1-1	1932-4A	1920-31A

	System On

	RF Cabinet Air		DI1-1	1930-4A	1925-4A
			+24VDC		1925-3

	Klystron Installed		DI1-9	1930-12A	1925-2A
			+24VDC		1925-1

Focus Coil On/Off		Ret,1913-17	DO1-2	1932-5A	1920-30A

	System On

	Magnet coolant flow		DI1-2	1930-5A	1925-6A
			+24VDC		1925-5

	Magnet coolant temperature		DI1-3	1930-6A	1925-8A
			+24VDC		1925-7

High Voltage On/Off	ON Pulse Out On		DO1-3	1932-6A	1922-16A

	Enable/Disable	Ret,1913-17	DO1-18	1932-25A	1926-5A

	Pulse (heart beat)		DO1-19	1932-26A	1922-17A

	On/Off Status		DI1-0	1930-3A	1920-26A

	On Indicator	Ret,1926-16	DO1-16	1932-23A	1926-10A

	Off Indicator	Ret,1926-16	DO1-17	1932-24A	1926-11A

	HV Remote On		DI2-17	1931-24A	1926-6A
			+24VDC		1926-7

	HVPS Cabinet Air		DI2-20	1931-27A	1925-32A
			+24VDC		1925-31

	HVPS Door and grnd Hook		DI1-4	1930-7A	1925-34A
			+24VDC		1925-33

	Heater under current interlock	start 5 min delay	AI1-7 +	1928-23A	1914-35B
		Watt Transducer	AI1-7 -	1928-24A	1914-36B
			Shield	1928-25A	1914-37B

	Heater time out	Software	Omit		1925-37,38

	Magnet over current	50A/100mV	AI1-0 +	1928-2A	1512-16A
		Mag under current	AI1-0 -	1928-3A	1512-17A
			Shield	1928-4A	1512-18A

	Klystron Collector Coolant Flow		DI1-5	1930-8A	1925-16A
			+24VDC		1925-15

	Klystron Collector Over Temp.		DI1-7	1930-10A	1924-16A
			+24VDC		1924-17

	Klystron Collector Over Current	10A/100mV	AI1-2 +	1928-8A	1512-22A
			AI1-2 -	1928-9A	1512-23
			Shield	1928-10A	1512-24A

	Klystron Beam Over Voltage	3000:1	AI1-1 +	1928-5A	1512-19A
			AI1-1 -	1928-6A	1512-20A
			Shield	1928-7A	1512-21A

	Klystron Body Over Current	1A/100mV	AI1-3 +	1928-11A	1512-25A
			AI1-3 -	1928-12A	1512-26A
			Shield	1928-13A	1512-27A

	Klystron Body Coolant Flow		DI1-8	1930-11A	1925-12A
			+24VDC		1925-11

	Klystron Body Coolant Temp		TDI1-6	1930-9A	1925-14A
			+24VDC		1925-13

	RF Cabinet HV Access		DI1-10	1930-13A	1925-18A
			+24VDC		1925-17

	HVPS Smoke Detector		DI2-11	1931-14A	1925-40A
			+24VDC		1925-39

	High Voltage Beam Over Current		DI2-8	1931-11A	1925-30A
			+24VDC		1925-29

	Heat Exchanger Flow/ Overflow		DI2-10	1931-13A	1925-22A
			+24VDC		1925-21

	High Voltage Supply SCR Temp.		DI2-9	1931-12A	1925-36A
			+24VDC		1925-35

	RF Off 20 minute Time Out	Software

RF On	Reflected Power detector Module		DO1-26	1932-33A	1908-17A

RF Off		LED	DO1-8	1932-11A	1922-7A	1906-17A
	IDIM DR12 C4 S6 J2 Ch 17 Ret					1906-18A

RF Tune		LED	DO1-4	1932-7A	1922-8A	1906-19A
	IDIM DR12 C4 S6 J2 Ch,19 Ret					1906-20A

RF Operate		LED	DO1-5	1932-8A	1922-9A	1906-21A
	IDIM DR12 C4 S6 J2 Ch 21 Ret					1906-22A

	High Voltage On

	Waveguide to Coax Cooling Flow		DI1-11	1930-14A	1925-28A
			+24VDC		1925-27

	Klystron Arc Detector	Signal	AI1-4	1928-14A	1926-14A
		Gnd		1928-15A	1926-15A
		Shield		1928-16A

	Arc Detector Test / remote		DO1-20	1932-27A	1926-12A
		Gnd		1926-50A	1926-16C

	Arc Det Test / Local
	24V 1731 J1 C > 1818-02A >	1818-26A >	1926-01B	1926-07B	1926-13A

	Cavity 590 vacuum		DI1-12	1930-15A	1912-32A
			+24VDC		1912-33

	Cavity 810 vacuum		DI1-13	1930-16A	1912-38A
			+24VDC		1912-39

	Waveguide Tee Load Flow		DI1-14	1930-17A	1926-1A
			+24VDC		1926-2

	Waveguide Air		DI1-15	1930-18A	1925-24A
			+24VDC		1925-23

	vacuum Chamber LCW Flow		DI1-16	1930-23A	1911-2A
			+24VDC		1911-1
		3338 J2	3506 43,44	3445 1,2	1911 trunk

	Cavity 590 LCW Flow #1		DI1-17	1930-24A	1921-24A
			+24VDC		1921-23

	Cavity 590 LCW Flow #2		DI1-18	1930-25A	1921-26A
			+24VDC		1921-25

	Cavity 590 LCW Flow #3		DI1-19	1930-26A	1921-28A
			+24VDC		1921-27

	Cavity 810 LCW Flow #1		DI1-20	1930-27A	1921-38A
			+24VDC		1921-37

	Cavity 810 LCW Flow #2		DI1-21	1930-28A	1921-40A
			+24VDC		1921-39

	Cavity 810 LCW Flow #3		DI1-22	1930-29A	1921-42A
			+24VDC		1921-41

	Cavity 590 Tuner Bellows Temp.	From 1829 J5	DI1-23	1930-30A	1926-32A
			+24VDC		1926-31

	Cavity 810 Tuner Bellows Temp.	From 1829 J4	DI1-24	1930-31A	1926-28A
			+24VDC		1926-29

	Cavity 590 LCW Over Temp.		DI1-25	1930-32A	1921-30A
			+24VDC		1921-29

	Cavity 810 LCW Over Temp.		DI1-26	1930-33A	1921-44A
			+24VDC		1921-43

	Cavity 590 Body Over Temp.		DI1-27	1930-34A	1921-32A
			+24VDC		1921-31

	Cavity 810 Body Over Temp.		DI1-28	1930-35A	1921-46A
			+24VDC		1921-45

	Pi Mode Cavity Over Voltage		DI2-21	1931-28A	2001-24A
			+24VDC		2001-31

	Pi Mode Cavity Temperature		DI1-29	1930-36A	1910-26A
			+24VDC		1910-24

	Pi Mode Cavity Bellows Temp		DI2-22	1931-29A	1925-42A
			+24VDC		1925-41

	Pi Mode Cavity Flow		DI1-30	1930-37A	1910-25A
			+24VDC		1910-23

	Pi Mode Cavity vacuum		DI1-31	1930-38A	2006-30A
			+24VDC	2006-31A	2006-2516

	Reflected Power		DI2-6	1931-9A	1908-10A
			+24VDC		1908-11

	Reset Reflected Power		DO1-7	1932-10A	1908-15A

	Local/MCC Control		DO1-6	1932-9

	Fault Summary	LED	DO1-24	1932-31A	1922-10A

	Reset from NDRV RFT		DI2-12	1931-15A	1926-8A
			+24VDC		1926-7

	+24V Output Module 1		DI2-18	1931-25A	1932-1B

	+24V Output Module 2		DI2-19	1931-26A	1933-1B

	Spare Klystron - HV Off		DI2-23	1931-30A	+24V

	Spare RF Off		DI2-24	1931-31A	+24V

Tuner Control Cavity 590

AO	Position Tuner D.	+	AB AO1-CH0+	1929-1CA	1507-4A
		-	AB AO1-CH0-		1507-5A
		Shield		1929-3CA	1507-6A

AO	Phase Servo	-	AB AO1-CH2-	1929-8CA	1602-1A
		+	AB AO1-CH2+	1929-7CA	1602-2A
		Shield		1929-9CA	1602-3A

AI	Tuner Position	�5V	AB AI2-CH0+	1928-27CA	1510-17A
	Tuner D.	Gnd	AB AI2-CH0-	1928-28CA	1510-18A
			Shield	928-29CA1	1510-16A

AI	Tuner Angle	�5V	AB AI2-CH4+	1928-39CA	1704-23A
		Gnd	AB A12-CH4-	1928-40CA	1704-22A
		Shield		1928-41CA	1704-21A

DI	For RF Ampl.det		AB DI2-IN4	1931-7CA	1908-29AC	1606-29CA	1701-25A
	Sw Close = RF On		+24V		1908-30AC	1606-30CA	1701-20A

DI	Limit Sw-Upper	NO					1504-41A
	Cavity	NC	+24V		1919-21AC	1504-21CA	1504-42A
		COM	AB DI2-IN1	1931-4CA	1919-22AC	1504-22CA	1504-43A

DI	Limit Sw-Lower	NO					1504-44A
		NC	+24V		1919-23AC	1504-23CA	1504-45A
		COM	AB DI2-IN0	1931-3CA	1919-24AC	1504-24CA	1504-46A

DO	Auto/Man	K1	AB DO1-OUT14	1932-17CA	1919-25AC	1504-25CA	1507-17A
		Gnd			1919-26AC	1504-26CA	1507-16A

DO	Stop Up Motion	K4	AB DO1-OUT10	1932-13CA	1919-27AC	1504-27CA	1507-12A
		Gnd	Return Buss		1919-28AC	1504-28CA	1507-13A

DO	Stop Low Motion	K3	AB DO1-OUT9	1932-12CA	1919-29AC	1504-29CA	1507-14A
		Gnd	Return Buss		1919-30AC	1504-30CA	1507-15A

	Park Mode � Not Used	+24V					1507-11A

NDR Tuner Cavity 810

AO	Position Tuner D.	+	AB AO1-CH1 +	1929-4CA	1503-4A
		-	AB AO1-CH1-	1929-5CA	1503-5A
		Shield		1929-6CA	1503-6A

AO	Phase Servo	-	AB AO1-CH3 -	1929-11CA	1603-1A
		+	AB AO1-CH3 +	1929-10CA	1603-2A
		Shield		1929-12CA	1603-3A

AI	Tuner Position	�5V	AB AI2-CH1 +	1928-30CA	1506-17A
	Tuner D		AB AI2-CH1 -	1928-31CA	1506-18A
		Gnd		1928-32CA	1506-16A

AI	Tuner Angle	�5V	AB AI2-CH5 +	1928-42CA	1704-29A
		Gnd	AB AI2-CH5 -	1928-43CA	1704-28A
		Shield		1928-44CA	1704-27A

DI	For RF Ampl. Det		AB DI2-IN5	1931-8CA	1908-31AC	1606-31CA	1703-25A.
	Sw Close = RF On		+24V		1908-32AC	1606-32CA	1703-20A

DI	Limit Sw-Upper	NO					1505-1A
	Cavity	NC	+24V		1919-31AC	1504-31CA	1505-2A
		COM	AB DI2-IN3	1931-6CA	1919-32AC	1504-32CA	1505-3A

DI	Limit Sw-Lower	NO					1505-4A
		NC	+24V		1919-33AC	1504-33CA	1505-5A
		COM	AB DI2-IN2	1931-5CA	1919-34AC	1504-34CA	1505-6A

DO	Auto/Man	K1	AB DO1-OUT15	1932-18CA	1919-35AC	1504-35CA	1503-17A
		Gnd	Return Buss		1919-36AC	1504-36CA	1503-16A

DO	Stop Up Motion	K4	AB DO1-OUT12	1932-15CA	1919-37AC	1504-37CA	1503-12A
		Gnd	Return Buss		1919-38AC	1504-38CA	1503-13A

DO	Stop Low Motion	K3	AB DO1-OUT11	1932-14CA	1919-39AC	1504-39CA	1503-14A
		Gnd	Return Buss		1919-40AC	1504-40CA	1503-15A

	Park Mode - Not Used		+24V				1503-11A

Tuner Control Common Signals

AI	Beam Current	AB AI2-CH6+	1928-45CA	DAR 1516 S5 SUM BNC
		AB AI2-CH6-	1928- 46CA
		SHIELD	1928-47C

Gap Voltage Loop

AI	591 Gap V	Shield	AB AI1-CH2	1928-35CA	1701-23A	Shield
		Gnd -		1928-34CA	1701-24A	Blk
		Sig. +		1928-33CA	1701-19A	Red

AI	811 Gap V	Shield	AB AI1-CH3	1928-38CA	1703-23A	Shield
		Gnd -		1928-37CA	1703-24A	Blk
		Sig. +		1928-36CA	1703-19A	Red

DO	Off, Tune/Operate		AB DO1-OUT27	1932-34CA	1908-24AC	1606-24CA	1601-49A D
		Return			1908-25AC	1606-25CA	1601-50A E

DO	Loop Close/Open		AB DO1-OUT21	1932-28CA	1908-26AC	1606-26CA	1601-40A H
		Return			1908-27AC	1606-27CA	1601-39A K

Klystron Phase Loop

AI	Phase	Shield	AB AI1-CH5	1928-19CA	1704-33A
		Gnd -		1928-18CA	1704-34A
		Sig. +		1928-17CA	1704-35A

AO	Phase Control	+	AB AO2-CH0	1929-13CA	1605-24A
		-		1929-14CA	1605-23A
		Shield		1929-15CA	1605-25A

DO	Loop Open/Close	Sig	AB DO1-OUT13	1932-16CA	1908-20AC	1606-20CA	1605-26A
		Gnd			1908-21AC	1606-21CA	1605-27A

DI	Phase Lock = HIGH		AB DI2-IN13	1931-16CA	1908-22AC	1606-22CA	1605-28A
			+24V		1908-23AC	1606-23CA	1605-29A

Reflected Power Interlock

DO	RF On/Off	AB DO1-OUT26	1932-33CA	1908-17AC	1606-17CA	1605-15A
	Gnd	1908-50CA		1908-16AC	1606-16CA	1605-14A

DI	Reflected Power Intlk	AB DI2-IN6	1931-9CA	1908-10AC	1606-10CA	1605-01A
		+24V		1908-11AC	1606-11CA	1605-02A

DO	Reset +24VDC	AB DO1-OUT7	1932-10CA	1908-15AC	1606-15CA	1605-13A
	Gnd	1908-50CA	1908-16AB	1908-14AC	1606-14CA	1605-12A

VCO Control

AO	Frequency Control	+	AB AO2-CH2+	1929-19CA	1927-21A
		-	AB AO2-CH2-	1929-20CA	1927-22A
			Shield	1929-21CA	1927-23A

DI	Lock=-15V/Unlock	+15V	AB DI2-IN7	1931-10CA	1927-35A
		Gnd		1927-36A	1927-50A

DO	Lock/(Unlock=	Gnd)	AB DO1-OUT25	1932-32CA	1927-30A

	Omit Local/Remote	+5V

PI Cavities Tuner Control

AO	Position	+	AB AO2-CH1+	1929-16CA	2002-35A
		-	AB AO2-CH1-	1929-17CA	2002-36A
		Shield		1929-18CA	2002-37A

AI	Tuner Position	5V	AB AI1-CH6+	1928-20CA	2002-26B
		Gnd	AB AI1-CH6-	1928-21CA	2002-27B
		Shield		1928-22CA	2002-28B

DI	Limit Sw-Up	NC	AB DI2-IN15	1931-18CA	1910-17A

DI	Limit Sw-Low	NC	AB DI2-IN14	1931-17CA	1910-19A
		COM	+24V		1910-18A

DO	Stop Up Motion	K4	AB DO1-OUT23	1932-30CA	2002-49A
		Gnd	Return		2002-50A

DO	Stop Low Motion	K3	AB DO1-OUT22	1932-29CA	2002-47A
		Gnd	Return		2002-48A

DI	Over Voltage Intlk		AB DI2-IN21	1931-28CA	2001-36A
			+24V		2001-31A

DI	Temperature Intlk		AB DI1-IN29	1930-36CA	1910-26A
			+24V		1910-24A

DI	Flow Interlock		AB DI1-IN30	1930-37CA	1910-25A
			+24V		1910-23A

DI	vacuum		AB DI1-IN31	1930-38CA	2006-30AC	2516-15CA	2510-2A
			+24V		2006-31AC	2516-16CA	2510-9A
					2006-29AC	2516-14CA	2510-1A

Vacuum IDIM Signals

S-Band Feedback Documentation
IDIM	SIG	1906-13A	1912-32BC	1812-32CA	1811-32AC	J3-T	Ion Gauge Controller GP 330
IDIM	GND	1906-14A	1906-50B	GND	Buss
	+24V		1912-33AC	1812-33CA	1811-33AC	J3-W	Ion Gauge Controller GP 330
SCP Digital Input C4 S6 CH23 VG810 needs to be reconnected
IDIM	SIG	1906-15A	1912-38BC	1812-38CA	1811-38AC	J3-T	Ion Gauge Controller GP 330
IDIM	GND	1906-16A	1906-50B	GND	Buss
	+24V		1912-39AC	1812-39CA	1811-39AC	J3-W	Ion Gauge Controller GP 330
SCP Digital Input C4 S8 CH28 VG524 needs to be reconnected
IDIM	SIG	1903-25A	2006-30BC	2516-15CA	2510-2A	DAR2425	HP S 937 Gauge Cont. P1-2
IDIM	GND	1903-26A		GND	Buss
	+24V		2006-31AC	2516-16CA	2510-9A	DAR2425	HPS 937 Gauge Cont. P1-9
			2006-29C	2516-14CA	2510-1A

Module 447-044 S-Band	Phase Feedback
Connector J14
Phase +- input	A	1508-1	1508-11	1902-33	2408-17	IDOM C4, S4, CH8	SW to GND	1808-18
Bunch Select in	B	1508-2	1508-12	1902-34	2410-1	IDOM C4, S4 ,CH16	SW to GND	1810-2
Open/Close Out	C	1508-3	1508-13	1902-35	2502-20	IDIM C4, S8, CH9	COM	2502-19
Phase out	D	1508-4	1508-14	1902-36	2502-22	IDIM C4, S8, CH10	COM	2502-21
Beam Pres=Low	E	1508-5	1508-15	1902-37	2502-24	IDIM C4, S8, CH11	COM	2502-23
Bunch Sel Trig out	F	1508-6	1508-16	1902-38	2502-26	IDIM C4, S8, CH12	COM	2502-25
Input Zero	G	1508-7	1508-17	1902-39	2408-19	IDOM C4, S4, CH9	SW to GND	2408-20
Bunch Sel out	H	1508-8	1508-18	1902-40	2502-28	IDIM C4, S8, CH13	COM	2502-27
+15VDC	J	1508-9	1508-19	1902-41	2502-19	2502-25
GND	K	1508-10	1508-20	1902-42	2408-20	1808-18		1810-2

Hardware Notes

591, 811, PI - The relays internal to the Tuner Driver (K1,K2,K3,& K4) would have their common source changed from -24V to GND.
Changed K1 to K4 com to GND 4-14-99.

Removed lemo input beam presents modification.

Tie +24V to park position input at cross connects.
An internal resistor to pull to ground should be added to the Tune/Operate Input and the Feedback On/Off input in the GVC module.
Modified the GVC module to take 24VDC input for Tune/Operate and On/Off.
Gap Voltage Summer output J5 should connect to J5-A,B,C on the GVC Module

Connection made in the cross connects.
Internal relay K1 (Loop open/close) of Phase Lock Amplifier 206-416 needs to have -24VDC side of relay tied to GND.

Changed Modification board E from J4-G to J4-H and F from +24V to J4-G J4-H=Gnd
Reflected power interlock reset needs to take 24V input, not 15V input.

Changed J5-P from +24V @ E20 to Gnd @ E22

Added 10k ohm in series to E5 to operate Reset from 24VDC

Changed J5-M from +15VDC @ E19 to Gnd @ E22
VCO locked/unlocked status is (15VDC needs to be 0 / 24VDC

Will see if A-B will read +15V as high - YES
VCO lock/unlock input is 5VDC needs to be 24VDC

Add 10k series resistor to J2-A input, add 2.2k shunt resistor across CR2?

Remove R26? pull-up resistor

Data compiled by Ron Akre

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